The Design of Storage and Handling Systems Question 1 You are asked to design a warehouse layout for a local company in Paarl called LWV Consult (Pty) Ltd. The owner wants storage for 1000 pallets in his 720m² warehouse. ​

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You are asked to design a warehouse layout for a local company in Paarl called

LWV Consult (Pty) Ltd. The owner wants storage for 1000 pallets in his 720m2

warehouse. According to your research, racks are the most economical storage

method. You also have determined that the existing warehouse was designed to

have 7 rows of racks.

To accommodate your client’s needs you should be able to fit 10 rows of racks.

Each row of racks should be 5 spaces high and 20 racks long. The racks should

be placed next to each other. The pallets are placed in the rack spaces with a

reach truck, which requires a 2,85m aisle. To provide the storage space the area

that is required is determined as follows:

Each rack occupies (single space for a pallet of goods):

1,25m from front to back (depth) (measure 2)

1,25m from side to side (length) (measure 3)

1,85m from top to bottom (height) (measure 1)

Outer working perimeter = 2,85m

2,85m

Fig 1. Dimensions of a single rack Fig 2. Layout of the store

You are required to work out the floor space needed to accommodate the total

amount of racks needed. You should also be able to advise LWV Consult (Pty)

Ltd if they should expand their store to accommodate the 10 rows of 20 racks on

the existing site. (30)

Rows =

20 racks long

Aisles= 2,85m

wide for reach

truck

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