Some aircraft component is fabricated from an aluminum alloy that has a plane strain fracture toughness of It has been determined that fracture results at a stress of 250 MPa (36,250 psi) when the maximum (or critical) internal crack length is 2.0 mm (0.08 in.). For this same component and alloy, will fracture occur at a stress level of 325 MPa (47,125 psi) when the maximum internal crack length is 1.0 mm (0.04 in.)? Why or why not?

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Complete Question:

Some aircraft component is fabricated from an aluminum alloy that has a plane strain fracture toughness of 35MPa√m. It has been determined that fracture results at a stress of 250 MPa (36,250 psi) when the maximum (or critical) internal crack length is 2.0 mm (0.08 in.). For this same component and alloy, will fracture occur at a stress level of 325 MPa (47,125 psi) when the maximum internal crack length is 1.0 mm (0.04 in.)? Why or why not?

Answer:

Fracture will not occur

Reason: Because the fracture toughness = 32.20MPa√m which is less than the material toughness = 35MPa√m. The fracture toughness is not enough to make the material fracture.

Explanation:

Critical Stress, [tex]\sigma_c = 250 MPa[/tex]

Internal crack length, a = 2 mm

a = l/2 = 2/2 = 1mm

a = 10⁻³ m

Toughness of the material, [tex]K_{Ic} = 35 MPa\sqrt{m}[/tex]

For the aluminium alloy to fracture, the material toughness, [tex]K_{Ic} < Y \sigma \sqrt{\pi a}[/tex]

Where [tex]Y \sigma \sqrt{\pi a}[/tex] is the fracture toughness

Where Y is a dimensionless parameter.

Using the critical stress crack propagation equation, let us find the dimensionless parameter:

[tex]Y = \frac{K_{Ic} }{\sigma_{c} \sqrt{\pi a } }[/tex]

[tex]Y = \frac{35 }{250 \sqrt{\pi * 10^{-3} } }[/tex]

Y = 2.5

For a stress level of 325 MPa, [tex]\sigma = 325 MPa[/tex] at maximum internal crack length, l = 1.0 mm = [tex]10^{-3}[/tex] m

[tex]a = \frac{l}{2} = \frac{10^{-3}}{2}[/tex]

a = 0.0005 m

[tex]Y \sigma \sqrt{\pi a} = 2.5 * 325 * \sqrt{\pi * 0.0005} \\Y \sigma \sqrt{\pi a} = 32.20 MPa\sqrt{m}[/tex]

Since [tex]Y \sigma \sqrt{\pi a}[/tex] is less than the material toughness at a stress level of 325 MPa, fracture will not occur

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